iGR-T8022
Fiber Laser Tube Cutting Machine
iGR-T series tube fiber laser cutting machine is a kind of laser cutting equipment, designed for cutting various types of metal pipes with high precision and high speed, optional automatic feeding device, save labor, improve efficiency, tail blind area is small, save materials, using pneumatic chuck + follow support, efficient and stable, double insurance.
The cutting machine feeding equipment is a laser pipe cutting machine feeding equipment and laser pipe cutting machine integrated system, mainly to achieve a centralized storage of a kind of pipe, instead of manual automatic feeding for laser pipe cutting machine, can achieve small batch, multi-variety production needs.
Suitable for a variety of pipe cutting, can cut round pipe, square pipe, rectangular pipe, hexagonal pipe, D-shaped pipe, other special-shaped pipe.
Widely used in auto parts, kitchen hardware, electronics, electrical, smart home and many other industries.
Advantages of Laser Tube Cutting Machine
1. According to the functional requirements, application scenarios and working environment of laser feeding, the feeding equipment of laser pipe cutting machine is designed and manufactured, and the automatic production unit of sheet metal is formed with laser pipe cutting machine.
2. The cutting machine feeding equipment is a laser pipe cutting machine feeding equipment and laser pipe cutting machine integrated system, mainly to achieve a centralized storage of a kind of pipe, instead of manual automatic feeding for laser pipe cutting machine, can achieve small batch, multi-variety production needs.
3. Through PLC control, the whole process of automatic production such as automatic storage, automatic feeding and automatic feeding of a single pipe is realized, which can effectively guarantee product quality, improve production efficiency and reduce production costs.
4. Due to the large size range, a pipe whose length is longer than 4000mm is positioned at the rear, and a pipe whose length is shorter than 4000mm and longer than 2000mm(including 2000mm) is positioned at the front. The workers arrange the position of the whole bundle of pipes according to the positioning party.
TECHNICAL PARAMETER
| Laser | 3000W MAX |
| Cutting head | OSPRI |
| Bed | Plate welded bed |
| Head section | Cast aluminium |
| Rack | YYC |
| Guide rail | TAIWAN HIWIN |
| Follow up and down | Servo follower |
| Centring | Automatic |
| Reducer | Motovario / SHIMPO |
| Chuck | Cantini / Beut |
| Feeding part | Semi-automatic feeding 8m (with pocket) |
| Tube section | 8000mm |
| Servo motor | Japan FUJI |
| Relay/air switch | Schneider of France |
| Proportional valve | Japan SMC |
| Control system | FSCUT5000 |
| Water chiller | S&A/Hanli |
Optional laser power 1000W-6000W; Optional countertop 6016/6024/6036; 3 meter tube and 6 meter tube are standard.
Support customization
Automatic feeding device
Save labor, improve efficiency, tail blind area is small, save materials.
Follow up support + pneumatic chuck
High efficiency and stability, double insurance.
OSPRI Groove cutting head
Automatic focus, save focusing time, improve work efficiency 10 times.
Groove cutting ±45 degrees to meet different processes.
FSCUT5000 laser control system
Laser cutting system is a special cutting pipe control system.
Easy installation, easy debugging, excellent performance, complete planning.
Application of Fiber Laser Tube Cutting Machine
Fitness Equipment Manufacturing: 304 stainless steel tube frames, dumbbell racks, treadmill columns, elliptical trainer frames, etc.
Automotive and Rail Transit: Chassis structures, exhaust pipes, fuel lines, suspension components, seat frames, public transport handrail frames, etc.
Metal Furniture, Kitchen and Bath: Stainless steel cabinet frames, wardrobe hanging rails, kitchen storage racks, bathroom grab bars, stair railings, drying racks, furniture support legs, etc.
Engineering Machinery and Steel Structures: Scaffolding connectors, industrial-grade robot arm frames, automated production line frames, steel structure building frames, steel structure columns, bridge supports, photovoltaic brackets, etc.
Warehousing, Logistics and Shelving: Electrical control box frames, server cabinets, warehouse shelving, display racks, support stands, industrial cabinets, etc.
Fencing and Security: Guardrails, security windows, fences, road barriers, wrought iron gate frames, etc.
Medical Device Industry: Medical bed frames, wheelchair tubing, rehabilitation equipment, IV stands, handrail frames, etc.
Bicycle and Electric Vehicle Industry: Bicycle frames, electric vehicle frames, children’s bike frames, bicycle accessories, electric vehicle accessories, etc.
Fiber Laser Cutting Machine Buyer Guide
1. High-Rigidity Side-Mounted Bed Frame
The machine features a high-rigidity side-mounted bed design, engineered to ensure maximum structural stability and cutting precision. This side-mounted layout is specifically optimized for long-stroke tube processing, supporting ultra-long tube cutting requirements of up to 7500mm.
The interior is reinforced with a triangular truss support structure. By leveraging the mechanical stability of triangles, this design significantly enhances anti-torsion and anti-compression performance. This ensures a uniform distribution of stress, effectively absorbing the impact forces generated during high-speed operation and heavy-load processing.
The entire frame undergoes precision welding and stress-relief heat treatment, allowing for long-term continuous operation without loss of accuracy. It is perfectly adapted for the high-speed, non-stop requirements of fiber laser tube cutting, guaranteeing machine longevity and consistent processing reliability.
2. High-Power MAX Laser Source
Equipped with the MAX MFSC-3000C fiber laser source, featuring an integrated fully enclosed design. This compact and highly integrated unit offers exceptional operational stability and durability. Operating at a 1080nm wavelength, it delivers superior beam quality (BPP) with highly concentrated energy and outstanding photoelectric conversion efficiency, significantly reducing energy consumption.
Engineered for 24/7 continuous operation, its core components boast an extended service life with virtually zero daily maintenance, effectively lowering failure rates and long-term operating costs. With a robust 3000W output, it is perfectly suited for processing various metals including carbon steel, stainless steel, and aluminum alloys. The system achieves ultra-fast piercing and cutting speeds, dramatically boosting productivity while maintaining a minimal Heat Affected Zone (HAZ). This prevents thermal deformation of the tubes and ensures smooth, burr-free cutting surfaces that require no secondary sanding—perfectly meeting the demands for high-precision, high-speed tube fabrication
3. BOCI Professional Tube Laser Cutting Head
Featuring the BOCI BLT310T Professional Tube Cutting Head, specifically optimized for high-performance tube processing. It is equipped with a high-speed servo auto-focus system capable of real-time dynamic compensation for tube eccentricity and rotational run-out errors, ensuring the focal point remains consistently precise. The rapid auto-focus system adjusts the focal position vertically through the collimating lens, enabling high-speed piercing and superior cutting efficiency.
The head is integrated with protective lenses temperature monitoring, providing real-time tracking of lens conditions to prevent degradation in cutting quality caused by contamination. A closed-loop gas pressure and flow control system dynamically regulates cutting gas, minimizing the impact of pressure fluctuations on the finished surface. Additionally, the capacitive height-following system offers rapid response and strong anti-interference capabilities, perfectly suited for the stable processing of high-speed rotating tubes.
Constructed with a fully sealed dust-proof structure and a corrosion-resistant water-cooling circuit, the unit supports 24/7 continuous operation. Its unique internal water-cooling design effectively suppresses thermal drift, ensuring focal stability during prolonged machining cycles. Compared to standard cutting heads, this solution produces smoother, flatter cut surfaces and a significantly smaller Heat Affected Zone (HAZ) when processing carbon steel, stainless steel, and other metal tubes.
4. BOCHU FSCUT3000DE Bus-Based Dual-Chuck Tube Cutting System
This machine is equipped with the BOCHU FSCUT3000DE, a dedicated bus-based tube cutting system powered by industrial-grade EtherCAT real-time bus technology. Utilizing BCL4568E and BCL0810E interface boards alongside a wireless handheld remote, the system offers intuitive and responsive operation. With a trajectory control precision of ±0.02mm and a bus response time of less than 1ms, it ensures millisecond-level synchronized coordination between the MAX laser source and the BOCI cutting head.
The system features TubePro professional tube cutting software, which combines a user-friendly interface with comprehensive functionality. It includes an extensive library of standard tube shapes and a one-click intelligent nesting feature, supporting smart layout and common-line cutting for round, square, and special-shaped tubes. The integrated FlyCut algorithm automatically calculates the optimal cutting path, reducing non-cutting travel time by over 30%. Furthermore, automatic path optimization and remnant nesting functions significantly maximize material utilization. Operators can generate processing programs by simply entering tube dimensions—eliminating the need for manual programming or drawing—which greatly shortens setup time for a more efficient and hassle-free workflow.
5. Hanli 3000W Industrial Chiller
Equipped with a professional Hanli 3000W industrial chiller, specifically engineered for fiber laser cutting systems. It features a dual-temperature, dual-control independent cooling circuit, providing a high precision of ±0.5°C. This design allows for the simultaneous and stable heat dissipation of both the MAX laser source and the BOCI cutting head. By rapidly dissipating the heat generated during continuous laser operation, the chiller effectively suppresses thermal drift and temperature fluctuations, ensuring consistent optical path alignment and cutting quality.
The unit is also integrated with multiple intelligent safety protection systems, including water flow alarms, low liquid level sensors, and high-pressure overload protection. Operating with low noise and high energy efficiency, this chiller provides stable, all-weather cooling to support 24/7 high-intensity operation, offering comprehensive protection for core laser components and extending the overall service life of the machine.
6. Drive System
- Bus-Based Absolute Servo Motors: The X, Y, Z, and B axes are equipped with a total of five sets of Inovance bus-based servo motor systems. Utilizing the high-speed EtherCAT communication protocol, the system ensures rapid response and precise synchronization. The configuration features SV660N and SV630N servo drives paired with 850W motors, while the high-power IS650 servo drive is matched with an 1800W motor, providing a well-balanced power distribution and precise load adaptation. Each drive includes integrated protection against overcurrent, overvoltage, and overheating. Additionally, specialized brake resistors effectively absorb regenerative current during rapid starts and stops, suppressing vibration and inertial offset. This ensures the entire transmission remains smooth and stable, perfectly suited for the high-speed movement, precise positioning, and frequent directional changes required in tube processing.
- Planetary Gear Reducers: KOFON precision planetary gear reducers are integrated with the servo system to amplify torque output. Manufactured using high-precision gear grinding processes and high-strength alloy materials, these reducers offer low backlash, high rigidity, and superior transmission efficiency. They operate smoothly with minimal noise, are highly resistant to wear and impact, and require zero maintenance throughout their service life.
7. Dual-Chuck Design
The machine adopts a dual-chuck design, featuring a front chuck with a dual-roller cross-clamping structure. This configuration provides a larger clamping contact area and more uniform force distribution, delivering powerful and stable locking strength to secure the tube firmly and effectively prevent slippage. Precisely driven by the servo system, the front chuck supports longitudinal displacement adjustment. Its ability to move flexibly to designated positions allows the laser head to operate between the front and rear chucks, ensuring full-stroke processing accuracy for ultra-long tubes.
Leveraging the advantages of the movable front chuck structure, the system achieves an ultra-short tailings cutting process. The minimum tailings length is reduced to just 30mm, significantly minimizing raw material waste and maximizing overall tube utilization.
8. Composite Support Rollers and Follow-Up Flip-Tray
- Composite Support Rollers: The loading area is equipped with a professional follow-up composite support structure, consisting of dual-roller clamping supports and U-shaped profile-matching supports. This system provides all-around dynamic stability and automatic centering for the tubes. It effectively suppresses radial vibration and axial shifting during high-speed feeding and rotary cutting, ensuring the workpiece remains precisely positioned for consistent cutting accuracy.
- Follow-Up flip-Tray: The unloading area features a follow-up flip-tray device. This mechanism provides critical support to the tube during the machining process, significantly reducing the oscillation range of the workpiece to further enhance processing precision. Once the cutting is complete, the tray automatically rotate to smoothly deliver the finished parts into the unloading cart. This achieves a higher level of automation, reduces manual intervention, and improves overall workflow continuity and convenience.
9. Automatic Loading System
Equipped with a fully automatic loading system, featuring high adaptability and broad compatibility with round, square, rectangular, and oval tubes. It supports round tube diameters from 20–120mm and square tube side lengths from 20×20mm to 120×120mm, fully meeting diverse processing requirements.
The system accommodates loading lengths ranging from 5500–7500mm, allowing for precise matching of various tube lengths and ensuring stable operation without additional manual adjustments. It features a high-capacity magazine with a maximum single-load capacity of 1500kg, enabling the placement of multiple tubes at once to reduce frequent manual intervention and enhance production continuity. With a single-tube loading cycle of just 20 seconds, the system significantly minimizes downtime and boosts overall processing efficiency.
10. Additional Auxiliary Components for Fiber Laser Cutting Machines
- Automatic Lubrication System: Equipped with a programmable automatic lubrication oiler, this system delivers precise, timed, and quantified lubricant to critical transmission components such as guide rails and lead screws. It supports customized cycle settings and features a transparent reservoir for easy visual monitoring of oil levels. By providing stable, high-pressure oil supply without the need for constant manual oversight, it ensures that the motion system remains fully lubricated during long-term continuous processing—reducing wear, enhancing operational stability, and significantly extending the machine’s service life.
- Cable Carriers: The entire machine is fitted with high-strength cable carriers made of wear-resistant engineering materials. These carriers feature a robust yet flexible structure designed to organize and protect internal power cables, air hoses, and oil lines. During high-speed reciprocating movements, they effectively prevent lines from stretching, fraying, or tangling, thereby safeguarding the long-term reliability of the electrical and pneumatic systems.
- Electrical Cabinet Cooling Air Conditioner: The electrical cabinet is equipped with a Winhee industrial cooling air conditioner, utilizing a sealed internal and external dual-cycle design. It provides active refrigeration and precise constant temperature control, effectively isolating dust and moisture while preventing overheating or short circuits caused by condensation on electrical components. Featuring a low-noise, high-efficiency compressor and a high-static pressure fan, it offers reliable cooling with integrated fault alarms and high-temperature protection. The intelligent digital display allows for easy monitoring, ensuring the stable operation of the electronic control system during prolonged, high-intensity processing.
1KW, 2KW, 3KW, 4KW, 6KW,12KW.
A tube laser starts about $40,000 on average. This is the starting point for the cost of the most basic tube laser machine.
These devices are capable of cutting iron, steel, aluminum, and other materials. Machines capable of cutting materials up to 1 inch thick typically cost between $40,000 and $150,000.
Square laser tube cutting machine is fiber laser cutting machine designed for cut various type of tubes, like round, square, Angle, H steel, Channel steel etc.
The square CNC laser tube cutting machine is extensively used in electronic components, automotive parts, cooling pipes, ventilation pipes, signage, and other metal parts processing industries for cutting metal tubes of carbon steel, stainless steel, mild steel, aluminum, brass, and alloy.
– Fiber lasers can cut round, square, rectangular and may other shape metal tubes. They can cut precise lengths and also cut notches, holes, and patterns in the tube walls.
– The laser beam is focused down to a narrow point, allowing it to cut around the complete circumference of the tube. The tube can be fed through the laser head to make continuous cuts at any angles or patterns.
– Fiber laser cutting of tubes is very fast and efficient. The entire cut is made at once by the laser beam, so cutting speed mainly depends on the motion system moving the tube. This can be faster than mechanical cutting and welding of tubes.
Production Facility
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