iGK-V1625
Digital Flatbed Cutter
The Digital knife cutting machine is a CNC equipment specially designed for high-precision cutting of flexible materials, and is widely used in industries such as automotive interiors, footwear, luggage, composite materials, and advertising signs. Through high-frequency vibration knife technology, rapid mold-free cutting of materials such as leather, sponge, carbon fiber, and non-woven fabric is achieved, featuring both high efficiency and flexibility. It meets the demands of small-batch customization and complex graphic processing, helping enterprises reduce mold-making costs and enhance production efficiency.
It has functions such as milling, vibration full-cut/half-cut cutting, and drawing. It can not only easily cope with various flexible materials, such as corrugated paper, honeycomb board, cardboard, foam, gray board, KT board, Chevron board, etc., but also can cut and mill hard plastics, acrylic, PVC and other advertising display materials. It is widely used in the cutting, proofing and small-batch production of materials in the packaging, printing, advertising, display and other industries.
Key Advantages of Digital Flatbed Cutting
Elimination of Die Costs: Traditional die-cutting requires expensive steel rule dies for each design. Digital cutting eliminates this cost, making short runs and prototypes economically viable.
Design Flexibility: Changes to cutting patterns require only software modifications, enabling rapid design iterations and customization without tooling changes.
Multi-Material Capability: A single machine handles diverse materials by simply changing cutting tools and parameters, maximizing equipment utilization.
Precision and Consistency: Computer control ensures every cut matches specifications exactly, with repeatability that manual cutting cannot achieve.
Waste Reduction: Optimized nesting software arranges parts efficiently, minimizing material waste and reducing costs.
Speed and Productivity: Automated cutting operations significantly faster than manual methods, with the ability to run unattended for extended periods.
Flatbed Digital Cutter Parameter
Technical indicators | parameter |
Model | iGK-1625(Size can be customized) |
Working Size | 2500(L)*1600mm(W) |
Dimensions | 3200*2300*1200mm(L*W*H) |
Machine body | Welded high strength integrated bed |
Platform | Aerospace aluminum vacuum adsorption platform |
Platform adsorption material | 4mm felt |
Tool | Vibrating knife |
Cutting speed | 200-2600mm/s |
Translatory velocity | 500-2800mm/s |
Cutting thickness | 0.1-40mm(The actual materials shall prevail) |
Cutting accuracy | 0.05mm(The actual materials shall prevail) |
Operating system | Zhongrui |
Vacuum pump | 9KW vacuum pump |
Drive part | Taiwan straight square rail and rack |
Miscellaneous function | Cross red light location |
Motor drive | Servo motor drive |
Electric device | Chint/Omron |
Voltage | AC220V/380V,50Hz |
Weight | 1500KG |
Application of CNC Oscillating Knife Cutter
Packaging and Display Materials
Digital flatbed cutters excel in cutting corrugated cardboard, foam core, plastic sheets, and specialty packaging materials. Applications include prototype packaging, point-of-purchase displays, custom boxes, and packaging inserts with intricate geometries.
Textile and Apparel Industry
Fashion designers and manufacturers use digital cutters for pattern making, sample cutting, and small-batch production. Materials include fabrics, leather, felt, technical textiles, and composite materials used in automotive and aerospace applications.
Graphics and Signage
The graphics industry relies on digital cutters for dimensional letters, vinyl graphics, window displays, and exhibition graphics. These machines handle materials like adhesive vinyl, reflective sheeting, magnetic materials, and rigid substrates.
Gaskets and Sealing Solutions
Precision cutting of rubber, foam, and specialized sealing materials for automotive, aerospace, and industrial applications requires the accuracy and consistency that digital flatbed cutters provide.
CNC Digital Cutter Buyer Guide
Automatic digital cutting machine (also known as CNC knife cutter) is a type of automated precision cutting system with CNC (Computer Number Controlled) controller which is used for high-precision cuts of heavier flexible and semi-rigid materials. It works with the multi-tool blades consisting of vibration knife, oblique knife, circular knife, punching knife, milling knife, punch roller, or marking pen. CCD camera and projector are optional for more precise cuts. A automatic digital cutter is also known as digital cutting table, automatic flatbed cutter, cutting plotter, dieless cutter, flash cutter, CNC knife cutter, CNC drag knife, CNC tangential knife, CNC oscillating knife, automatic precision cutter, and CNC blade cutting table. A drag knife can be assembled on your CNC router or spindle collet to cut fabric, leather and vinyl.
Cutting Tools
- Drag Knives: Ideal for thin, flexible materials like vinyl and thin plastics
- Oscillating Blades: Perfect for thick materials, textiles, and multi-layer cutting
- Kiss-Cut Tools: Create cuts that penetrate only the face material, leaving backing intact
- Rotary Blades: Continuous cutting action for smooth edges on difficult materials
Processing Tools
- Creasing Wheels: Create fold lines in packaging materials and cardboard
- Perforating Tools: Produce tear lines and ventilation patterns
- Marking Pens: Add registration marks, fold lines, and assembly guides
Material Handling Systems
- Vacuum Tables: Hold materials securely during cutting operations
- Material Feed Systems: Enable continuous processing of roll materials
- Waste Removal Systems: Automatic removal of cut waste for continuous operation
The Essence of Flatbed Cutting Machines
Flatbed cutting machines are integral to achieving precision in cutting tasks, particularly when dealing with large format materials. These machines utilize an automatic knife setting function, which significantly enhances their accuracy and efficiency. By automating the adjustment of the cutting knife, these systems reduce manual intervention, thereby minimizing human error and optimizing production times.
Advantages of Automatic Knife Setting Function
The automatic knife setting function is a hallmark of advanced cutting systems. It allows for the precise configuration of cutting parameters, which is crucial for maintaining consistency and quality in production. This function not only expedites the setup process but also ensures that the machine operates at efficiency, adapting swiftly to varied material specifications without compromising on precision.
Cutting Solutions for Diverse Applications
Flatbed cutting machines are renowned for their versatility and adaptability, making them suitable for a wide array of applications. From textiles and leather to composites and plastics, these machines deliver cutting solutions that are both comprehensive and customizable. The automatic large format digital cutting capability further enhances their utility, allowing manufacturers to handle extensive and complex designs with ease.
Integration with CAD/CAM Systems
A notable advancement in flatbed cutting technology is the seamless integration with CAD/CAM systems. This integration facilitates the transition from digital design to physical production, ensuring that design specifications are meticulously adhered to during the cutting process. By leveraging CAD/CAM technology, manufacturers can achieve high precision and accuracy, thereby reducing waste and enhancing the overall quality of the finished product.
Technological Collaboration and Innovation
The development of flatbed cutting machines is often a result of collaborative efforts between industry experts and academic institutions. At Ningbo Ruking Intelligent Technology Co., Ltd., we have harnessed the expertise of renowned universities and European technology to enhance our R&D capabilities. This collaboration has led to the creation of cutting-edge NC cutting systems, controllers, and drive mechanisms that define the forefront of automation technology.
Flatbed cutting machines represent a significant leap forward in the realm of industrial automation. Their precision, efficiency, and adaptability make them indispensable tools for manufacturers seeking to optimize production processes and achieve results. As technology continues to advance, these machines will undoubtedly play a critical role in shaping the future of manufacturing, offering cutting solutions that meet the ever-evolving demands of the industry.
1. Oscillating Knife Cutters
- Features: Uses a blade that moves up and down rapidly to cut through thick or dense materials.
- Best For: Foam, rubber, leather, and composite materials.
- Advantages: Handles tough materials with ease.
2. Drag Knife Cutters
- Features: Uses a fixed blade that drags across the material to cut.
- Best For: Paper, vinyl, cardboard, and thin plastics.
- Advantages: Simple and cost-effective for lightweight materials.
3. Tangential Knife Cutters
- Features: The blade rotates to match the cutting direction, ensuring clean and precise cuts.
- Best For: Intricate designs and thicker materials.
- Advantages: Superior accuracy and control.
4. Rotary Knife Cutters
- Features: Uses a rolling blade to cut soft and flexible materials.
- Best For: Fabrics, textiles, and leather.
- Advantages: Ideal for delicate and stretchable materials.
5. Flatbed CNC Knife Cutters
- Features: Large cutting surface for oversized materials.
- Best For: Signage, packaging, and industrial applications.
- Advantages: Handles large-scale projects efficiently.
The finished product cut by the digital cutting machine has the characteristics of clean and tidy, smooth edges, accurate size of the cut pieces, no smell, and very environmental protection. In addition, this cutting method is not limited by the cutting pattern. With the function of automatic loading and unloading and intelligent typesetting, it can realize diversified cutting effects. Therefore, this oscillating machine is popular in all walks of life.
Especially in the advertising industry and clothing industry, this digital cutting machine is very popular. The digital cutting machines can mainly cut non-metallic materials such as leather, cloth, paper, and foam. Besides that, it also can do the processing of flexible materials such as car interiors and floor mats. The finished product is clean and neat, the edges are smooth, and the pieces are accurate, odorless, and environmentally friendly. Therefore, it is also the first choice for many companies
When selecting a machine, consider:
- Material Range: Which materials will you cut most often? Cardboard, foam board, acrylic, fabric, leather, etc.
- Maximum Material Thickness: Ensure the bed can handle the thickest pieces you plan to cut.
- Cutting Speed and Precision: Look for supported tolerances (e.g., +/- 0.1 mm or better) and speed suitable for your workflow.
- Tools and Upgrades: Do you need multiple blades, scoring, perforation, or a vacuum bed?
- Software Compatibility: Confirm compatibility with your design workflow (Illustrator, CorelDRAW, AutoCAD, SVG, DXF, etc.).
- Footprint and Workspace: Measure your space to ensure it fits your shop and allows safe operation.
- Support and Service: Check warranty terms, spare parts availability, and local service options.
- Cost of Ownership: Balance purchase price with consumables (blades, bits, vacuum filters) and maintenance.