Air Cooled Handheld Laser Welding Machine Manufacturers

Laser welding has long been recognized as a transformative technique in the fabrication industry, offering unparalleled precision, speed, and flexibility. However, traditional laser welding systems often relied on water-cooled laser sources, which added complexity, maintenance requirements, and limitations to their application.

Air Cooled Laser Welding Machine

An air-cooled laser welding machine uses a fiber laser to melt and fuse metal parts.An air-cooled laser welding machine is a type of laser welder that uses air cooling instead of water cooling to manage the heat generated during operation. These machines are compact, efficient, and designed for light to medium-duty welding tasks.

Laser Welding Machine Manufacturer

Founded in 2012, IGOLDEN is a major industrial laser equipment manufacturer providing comprehensive laser processing solutions and supporting facilities. Their product range includes laser marking machines and laser welding machines. With mature technology in laser welding and strong market recognition, they are a trusted leader in the field.

IGOLDEN Laser’s compact air-cooled handheld laser welding machines stand out for their strong stability, small size, and lightweight design. Featuring next-generation fiber lasers and proprietary welding heads, these machines offer simple operation, aesthetically pleasing welds, and fast welding speeds. They can effectively replace traditional processes like TIG and arc welding in some thin plate applications.

Han’s Laser (Han’s Laser):

Founded in 1996, Han’s Laser is a major industrial laser equipment manufacturer providing comprehensive laser processing solutions and supporting facilities. Their product range includes laser marking machines and laser welding machines. With mature technology in laser welding and strong market recognition, they are a trusted leader in the field.

HGTECH (Huagong Laser):

Part of Huagong Technology, HGTECH offers a wide laser equipment lineup. Their ultrafast precision laser processing equipment for brittle materials has earned the title of “Single Champion Product” by the Ministry of Industry and Information Technology. They provide comprehensive laser and intelligent equipment solutions for manufacturing customers, with their air-cooled laser welding machines known for high performance and quality.

Hymson Laser:

Since 2008, Hymson has specialized in laser and automation technologies, offering products such as lithium battery automation and air-cooled UV laser equipment. Serving industries like lithium batteries and 3C electronics, they provide efficient integrated solutions. Their air-cooled laser welding machines hold technical advantages and a solid market share.

Lianying Laser:

Shenzhen Lianying Laser Co., Ltd. specializes in laser welding and has strong R&D capabilities in this area. Their air-cooled laser welding machines meet diverse welding process requirements and are widely used in industries such as new energy and automotive manufacturing, enjoying high market recognition.

Max Laser:

As an independently operated subsidiary under the fiber laser leader MAX Laser, Max Laser targets the tool-grade laser market. Their Hongtong series air-cooled handheld laser welders have topped global sales for three consecutive years. The flagship Hongtong K1M is the world’s first handheld laser welding device integrating laser equipment, wire feeding, and nitrogen generation systems—advanced technology combined with lightweight portability.

How Does an Air-Cooled Laser Welding Machine Work?

A portable air cooled laser welding machine uses air to cool the laser source during operation. This modular and compact welding system integrates the laser generator, welding head, cooling unit, and control system into a single unit.

The laser beam is generated by the laser source and transmitted through a fiber optic cable to the welding head, where it is focused onto the workpiece surface to perform welding. The ergonomically designed handheld welding gun is easy to grip and allows angle adjustment for greater flexibility. An internal fan provides efficient air cooling to prevent overheating. The control system allows precise adjustment of parameters such as laser power and pulse frequency, ensuring compatibility with various welding tasks.

Compared to the water-cooling systems, air-cooling offers easier installation and greater portability. The handheld design of the air-cooled laser welding machine removes workspace limitations, allowing for flexible welding of both sheet and tube materials. Its affordable price makes it accessible for small businesses, striking a balance between performance and cost, and making it a highly cost-effective choice.

Advantages of Handheld Air Cooled Laser Welding Machine

Lightweight and Portable, Easy Maintenance

The portable air-cooled laser welding machine replaces traditional water-cooling systems with a fan and heat sink design, weighing only 60% of comparable water-cooled units. It’s compact and easy to carry, requiring no space for a water tank—ideal for small workshops or crowded production lines. Its cordless, fully air-cooled system eliminates the need for coolant refills, water quality monitoring, and antifreeze in winter. In cold regions, this significantly reduces costs associated with water-cooling systems. The machine starts instantly, with no preheating required.

Simple Operation

The best air cooled laser welding machine offers multiple welding modes and features a user-friendly human-machine interface. Users can easily adjust parameters, use preset libraries, and switch between functions. Even beginners can get started quickly, reducing training time to just one hour and enabling efficient “power on and weld” operation.

High Welding Speed

Compared to traditional manual arc welding, the air-cooled laser welder is 2~10 times faster. For instance, it can weld 1mm thick steel at speeds of up to 5 meters per minute, significantly boosting production efficiency.

Neat and Precise Welds

Weld seams can be controlled to a width of just 0.1–0.3 mm, with surface roughness up to Ra ≤ 0.1 μm, requiring no post-processing.

Cost-Effective, Boosts Efficiency

Initial procurement costs are reduced by over 30% due to the elimination of a separate water chiller. With no water pumps or coolant involved, power consumption is lower, making it more economical for long-term use. Its low failure rate and minimal maintenance needs translate into substantial economic benefits for businesses.

Eco-Friendly, Energy-Efficient, and Reliable

Using purely physical air cooling, the air-cooled laser welding system consumes and emits no coolant, aligning with green manufacturing trends. In application under 1000W, the intelligent temperature control system keeps core components within a safe range, enabling 24/7 stable operation with welding performance comparable to water-cooled systems.

Versatile Applications

Perfectly suited for welding thin metal parts like metal component repairs, appliance panels, and jewelry, it supports over 10 common metals including stainless steel and copper alloys. From precision welding in frame to rapid joining of furniture metal parts, it handles diverse production tasks with ease.

Plug-and-Play

No professional installation is required—one person can set up the air cooling laser welding machine in just 30 minutes. Simply plug it in to begin production. With no water pumps, hoses, or other easily worn components, maintenance frequency is reduced by 80%, and fault response time is under one hour, maximizing production continuity.

Unlocking the Potential of Air-Cooled Laser Welding for Advanced Fabrication

Beyond the inherent advantages of air-cooled technology, these laser welding machines offer a transformative solution for the fabrication of advanced materials, including high-strength alloys, composites, and thin-gauge components.

1. Precision and Accuracy: The laser-based welding process, combined with advanced control systems, enables air-cooled laser welding machines to deliver exceptional precision and repeatability, ensuring consistent, high-quality welds.
2. Reduced Heat Input and Distortion: The focused, high-energy laser beam of these machines minimizes the heat input during the welding process, dramatically reducing the risk of distortion or warping in the fabricated components.
3. Versatility in Material Handling: Air-cooled laser welding machines can accommodate a wide range of material thicknesses, geometries, and compositions, empowering fabricators to tackle a diverse array of advanced fabrication projects.
4. Automated and Intelligent Features: Many air-cooled laser welding machines feature advanced automation capabilities, such as CNC (Computer Numerical Control) integration and robotic integration, enhancing productivity and reducing the need for manual intervention.
5. Enhanced Workplace Safety: The non-contact, automated nature of laser welding, coupled with the simplified design of air-cooled systems, promotes a safer work environment for operators.

Air-Cooled Laser Welding Machine Price

The price of air-cooled laser welding machines varies significantly depending on factors such as laser power, brand, configuration, and additional functionalities. Entry-level models with lower power (around 500W to 1000W) typically start from around $2,000 to $3,000 USD, making them accessible for small applications or lightweight industrial use.

Last but not least, when considering an air cooled laser welding machine, price plays a crucial role alongside performance and reliability. The air cooled laser welding machine price offers excellent value by reducing maintenance costs and simplifying operation, especially for start-up or small businesses. The rising popularity of air cooled handheld laser welding machines shows their clear advantages in efficiency, portability, and cost-effectiveness, especially for 1000W and 1500W power. As industry demands continue to evolve, choosing the right air cooled handheld laser welder can significantly boost productivity while minimizing maintenance cost.

Air-Cooled Laser Welder Machine Application 

• Automotive Industry: Air cooling laser welding machines are commonly used in the automotive industry for welding various components, such as body panels, exhaust systems, and engine parts.
• Electronics Industry: These machines are utilized in the electronics industry for precision welding of electronic components, circuit boards, connectors, and sensors.
• Medical Device Manufacturing: Air cooling laser welding machines are employed in the production of medical devices, such as surgical instruments, implants, and dental tools.
• Jewelry Making: Jewelers use air cooling laser welding machines for precise and intricate welding of precious metals, allowing for seamless repairs and customization of jewelry pieces.
• Aerospace Industry: Air cooling laser welding machines find applications in the aerospace industry for welding critical components, such as turbine blades, fuel systems, and structural elements.

Conclusion:

Air-cooled laser welding machines have emerged as a transformative force in the world of advanced fabrication, redefining the standards of precision, efficiency, and innovation. By understanding the remarkable capabilities of these cutting-edge solutions and leveraging their potential, manufacturers and fabricators can unlock a new era of production excellence, solidifying their position as leaders in their respective industries. As the demand for cutting-edge, versatile welding equipment continues to grow, the strategic adoption of air-cooled laser welding technology will be a crucial step towards unlocking your organization’s full potential and thriving in the dynamic landscape of modern advanced material fabrication.