Robot Fiber Laser Welding Machine
Laser welding uses a high-energy density laser beam as a heat source to locally heat the material in a small area to melt the material to form a specific molten pool, so as to achieve the welding effect. Laser welding is mainly used for welding thin-walled materials, precision parts, etc. It can realize spot welding, splicing welding, sealing welding, lap welding, etc.
The combination of laser welding and robots has the advantages of automation, intelligence, and high flexibility, and can be used for welding complex surface materials.
We use advanced fiber lasers with a service life of more than 10w hours, low energy consumption, low failure rate, flexible fiber up to 10-15m, flexible and convenient, outdoor welding, equipped with a hard protective layer.
1. This welding head has strong advantages in aluminum alloy welding and medium power welding applications, and it is a cost-effective welding head.
2. The welding head uses a motor to drive the X, Y axis vibrating lens, with a variety of swing modes, and the swing welding allows the workpiece to have irregular welds, larger gaps and other processing parameters, which can significantly improve the welding quality.
3. The internal structure of the welding head is completely sealed, which can prevent the optical part from being polluted by dust.
4. The protective lens adopts a drawer type structure, which is easy to replace.
5. It can be equipped with various lasers with QBH connectors.
The six-axis linkage of the robot can easily realize the welding of three-dimensional workpieces.
With special tooling and linkage workbench, it can realize fully automatic welding with one clamping.
The special water cooling machine for fiber laser welding machine, ensures the stable operation and safety of the laser welding equipment.
| Model | iGWL-RW- 1500 | iGWL-RW- 2000 | iGWL-RW- 3000 | |
| Laser power | 1500W | 2000W | 3000W | |
| Laser wavelength | 1080±10nm | |||
| Robot | SYNTEC welding robot | |||
| Maximum load on wrist | 12KG | |||
| Repositioning accuracy | ±0.03mm | |||
|
Range of motion
|
Lower arm
| J1 | ±170° | |
| J2 | 140/-100° | |||
| J3 | 80/-135° | |||
|
Upper arm
| J4 | ±170° | ||
| J5 | ±130° | |||
| J6 | ±360° | |||
|
Max speed
|
Lower arm
| J1 | 190º/s | |
| J2 | 140º/s | |||
| J3 | 220º/s | |||
|
Upper arm
| J4 | 150º/s | ||
| J5 | 320º/s | |||
| J6 | 705º/s | |||
| Thickness of welding material | ≤4mm | ≤6mm | ≤8mm | |
| Welding gap requirements | ≤0.3mm | |||
| Voltage | 380V±10% | |||
| Total power | ≤8kw | ≤10kw | ≤12kw | |
| Gross weight | 200KG | |||
| Remarks: Other brand robots can be customized | ||||
1. The robot has six-axis linkage, high positioning accuracy, large processing range, and easy welding of three-dimensional workpieces.
2. Compared with the traditional argon arc welding, the laser welding speed is increased by 5 to 10 times, and the power consumption and the consumption of consumables are lower, and the welding quality is very stable.
3. The heat affected area of welding is smaller, which can better guarantee the quality of welding products.
4. Robot laser welding has good adaptability to the size and shape of welding materials and welding parts, and can realize automatic control and long-distance welding;
5. This workstation is very flexible and can weld three-dimensional curved or special-shaped workpieces. With special tooling and linkage worktables, it can realize fully automatic welding with one clamping.
6. Laser welding has less fume and dust, less radiation, and is more environmentally friendly and safer.
7. Equipped with a non-contact welding seam tracking system to detect and correct the deviation of the weld seam in real time to ensure that the qualified weld seam is obtained.
IGOLDENLASER is the world-leading laser equipment manufacturer and service provider with a worldwide sales and service network and a broad network. Product resources guarantee that we can provide the most advanced laser technology and professional customer service. Over the past three years, we have provided a variety of metal cutting solutions for a wide range of industries, 2 years warranty is the best guarantee.
The design, raw materials and final products of iNEWLASERTM are certified and tested by the widest range of international standards. All core components such as laser source, laser head, rack, guide rail, motors, reducer are selected from hundreds of tests and comparisons to ensure high quality, stability and practicality.
The equipment we have provided has been successfully operated in many different working conditions and environments, and it will bring you the most reliable and perfect function to fully satisfy your needs. Also, if your company needs more detailed information, please let us know as soon as possible.
The robot laser welding machine is composed of a dedicated fiber laser head, a high-precision capacitance tracking system, a fiber laser and an industrial robot system. It is an advanced equipment for flexible welding of metal sheets of different thicknesses from multiple angles and multiple directions. It is widely used in metal processing, machinery manufacturing and auto parts manufacturing that have processing requirements for three-dimensional workpieces.
