iGWL  

Robot Fiber Laser Welding Machine

Robot Fiber Laser Welding Machine Introduction

Laser welding uses a high-energy density laser beam as a heat source to locally heat the material in a small area to melt the material to form a specific molten pool, so as to achieve the welding effect. Laser welding is mainly used for welding thin-walled materials, precision parts, etc. It can realize spot welding, splicing welding, sealing welding, lap welding, etc.

 

The combination of laser welding and robots has the advantages of automation, intelligence, and high flexibility, and can be used for welding complex surface materials.

Laser Welding Machine Parameter

Model

iGWL-RW- 1500

iGWL-RW- 2000

iGWL-RW- 3000

Laser power

1500W

2000W

3000W

Laser wavelength

1080±10nm

Robot

FANUC--Six-axis welding robot

Maximum load on wrist

12KG

Repositioning  accuracy

±0.03mm

 

 

 

Range of motion

 

 

 

 

 

 

 

Lower arm

 

 

 

J1

340º/370º

J2

235º

J3

455º

 

Upper arm

 

 

 

J4

380º

J5

380º

J6

900º

 

 

 

Max speed

 

 

 

 

 

 

 

Lower arm

 

 

 

J1

260º/s

J2

240º/s

J3

260º/s

 

Upper arm

 

 

 

J4

430º/s

J5

450º/s

J6

720º/s

Thickness of welding

 material

≤4mm

≤6mm

≤8mm

Welding gap requirements

≤0.3mm

Voltage

380V±10%

Total power

≤8kw

≤10kw

≤12kw

Gross weight

200KG

Remarks: Can be customized according to customer requirements

 

Laser Welding Machine Sample

Collimation focal length: 150mm              Focus focal length: 250mm              Fiber diameter: 50μm            Protective gas>15L/min

Numbering

material

Output Power

Penetration (mm)

Speed ​​(mmmin)

1

stainless steel

500

1.5

0.85

2

stainless steel

500

1

2.55

3

stainless steel

500

0.5

6.8

4

stainless steel

750

2.5

0.85

5

stainless steel

750

2

2.55

6

stainless steel

750

1.5

2.17

7

stainless steel

750

1

6.8

8

stainless steel

1000

0.5

8.5

9

stainless steel

1000

3

0.85

10

stainless steel

1000

2.5

2.55

11

stainless steel

1000

2

3.4

12

stainless steel

1000

1.5

5.1

13

stainless steel

1000

0.5

12.75

14

Carbon steel (low)

500

1

1.28

15

Carbon steel (low)

500

0.5

5.1

16

Carbon steel (low)

750

2

0.85

17

Carbon steel (low)

750

1.5

2.55

18

Carbon steel (low)

750

1

5.95

19

Carbon steel (low)

750

0.5

7.62

20

Carbon steel (low)

1000

2.5

0.85

21

Carbon steel (low)

1000

2

2.55

22

Carbon steel (low)

1000

1.5

4.25

23

Carbon steel (low)

1000

1

6.8

24

Carbon steel (low)

1000

0.5

11.05

25

Pure aluminum

500

1

0.85

26

Pure aluminum

750

1

1.7

27

Pure aluminum

1000

1

3.4

28

Pure aluminum

1000

2

0.85

29

Red copper

1000

0.3

1.7

JPT Laser

We use advanced fiber lasers with a service life of more than 10w hours, low energy consumption, low failure rate, flexible fiber up to 10-15m, flexible and convenient, outdoor welding, equipped with a hard protective layer.

WSX Professional Welding Head

1. This welding head has strong advantages in aluminum alloy welding and medium power welding applications, and it is a cost-effective welding head.

 

2. The welding head uses a motor to drive the X, Y axis vibrating lens, with a variety of swing modes, and the swing welding allows the workpiece to have irregular welds, larger gaps and other processing parameters, which can significantly improve the welding quality.

 

3. The internal structure of the welding head is completely sealed, which can prevent the optical part from being polluted by dust.

 

4. The protective lens adopts a drawer type structure, which is easy to replace.

 

5. It can be equipped with various lasers with QBH connectors.

Robot Six-axis Linkage

The six-axis linkage of the robot can easily realize the welding of three-dimensional workpieces.

With special tooling and linkage workbench, it can realize fully automatic welding with one clamping.

S&A WATER CHILLER

The special water cooling machine for fiber laser welding machine, ensures the stable operation and safety of the laser welding equipment.

Automatic Fiber Laser Welding Machine iGWL-AW Series

The combination of laser welding and robots has the advantages of automation, intelligence, and high flexibility, and can be used for welding complex surface materials.

 

The robot laser welding machine is composed of a dedicated fiber laser head, a high-precision capacitance tracking system, a fiber laser and an industrial robot system. It is an advanced equipment for flexible welding of metal sheets of different thicknesses from multiple angles and multiple directions.

 

It is widely used in metal processing, machinery manufacturing and auto parts manufacturing that have processing requirements for three-dimensional workpieces.

APPLICABLE MATERIALS

caizhi
MATERIALS
4-cut
   CUT   
4-engrave
ENGRAVE
4-marke
  MARK  
4-weld
  WELD  
Stainless steel      
Carbon steel      
Aluminum      
Copper      
Galvanized sheet      
Gold      
Silver      
Nickel plate      
Manganese plate      

Comparison of Laser Welding and Traditional Welding

Welding method

Heat affected zone

Thermal deformation

Weld quality

Whether to add solder

Welding environment

Laser welding

Smaller

Smaller

better

no

No special requirements (except for special industries)

Brazing

general

general

general

Yes

Overall heating

Argon arc welding

Larger

Larger

general

Yes

Need electrodes

Resistance welding

Larger

Larger

general

no

Need electrodes

Plasma arc welding

general

general

general

Yes

Need electrodes

Electron beam welding

Smaller

Smaller

better

no

vacuum

Laser Welding Features

1. The robot has six-axis linkage, high positioning accuracy, large processing range, and easy welding of three-dimensional workpieces.

2. Compared with the traditional argon arc welding, the laser welding speed is increased by 5 to 10 times, and the power consumption and the consumption of consumables are lower, and the welding quality is very stable.

3. The heat affected area of welding is smaller, which can better guarantee the quality of welding products.

4. Robot laser welding has good adaptability to the size and shape of welding materials and welding parts, and can realize automatic control and long-distance welding;

5. This workstation is very flexible and can weld three-dimensional curved or special-shaped workpieces. With special tooling and linkage worktables, it can realize fully automatic welding with one clamping.

6. Laser welding has less fume and dust, less radiation, and is more environmentally friendly and safer.

7. Equipped with a non-contact welding seam tracking system to detect and correct the deviation of the weld seam in real time to ensure that the qualified weld seam is obtained.

iGoldenLASER

 IgoldenLASERTM is the world-leading laser equipment manufacturer and service provider with a worldwide sales and service network and a broad network. Product resources guarantee that we can provide the most advanced laser technology and professional customer service. Over the past three years, we have provided a variety of metal cutting solutions for a wide range of industries, 2 years warranty is the best guarantee.

 

  The design, raw materials and final products of IgoldenLASERTM are certified and tested by the widest range of international standards. All core components such as laser source, laser head, rack, guide rail, motors, reducer are selected from hundreds of tests and comparisons to ensure high quality, stability and practicality.

 

 

  The equipment we have provided has been successfully operated in many different working conditions and environments, and it will bring you the most reliable and perfect function to fully satisfy your needs.

 

Also, if your company needs more detailed information, please let us know as soon as possible.

CONTACT US

Contact Us

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Contact Us

  Private Industrial Park, Yu Huang Miao Town, Shanghe, Ji’nan, Shandong
  +86 18560200330
 

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